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Deep drawing press processed products - List of Manufacturers, Suppliers, Companies and Products

Deep drawing press processed products Product List

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Processing example: Irregular deep drawing press processing

Processing example: Irregular deep drawing press processing

Cost reduction can be achieved through engineering reductions, quality improvement, and moldability enhancement.

The irregular deep drawing that was said to be impossible with press processing can be realized with the technology of Kato Manufacturing Co., Ltd. Even difficult-to-draw soft materials like aluminum can be evenly deep drawn. Both round and square (complex shapes) can be formed simultaneously. Additionally, deep drawing enhances design aesthetics. 【Features】 - Capable of forming complex shapes - Forming without surface scratches is possible - Local reduction of plate thickness can be minimized - Dimensional accuracy can be improved - Production process steps can be shortened For more details, please contact us or download the catalog.

  • Processing Contract

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Processing example: Aluminum deep drawing press processing

Processing example: Aluminum deep drawing press processing

Even with soft materials like aluminum, which are difficult to deep draw, smooth deep drawing processing is possible.

We offer smooth and beautiful deep drawing processing without cracks or cuts, even for soft materials like aluminum, which are difficult to process. When performing drawing processing with standard presses, the corners (edges) typically become 25-30% thinner. However, with Kato Manufacturing Co., Ltd.'s drawing processing technology, we can reduce the thickness decrease rate to 2-5%, allowing us to provide drawing products with uniform thickness. Additionally, the low friction during forming results in minimal surface scratches, ensuring a smooth appearance quality. 【Features】 ○ Capable of forming complex shapes ○ Forming without surface scratches is possible ○ Local thickness reduction can be minimized ○ Dimensional accuracy can be improved ○ Production process steps can be shortened For more details, please contact us or download the catalog.

  • Processing Contract

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[Press Processing Example] Deep Drawing Seamless Irregular Pipe Long Version

[Press Processing Example] Deep Drawing Seamless Irregular Pipe Long Version

It is now possible to accommodate a length of 15mm longer than conventional deep-drawing pipes!

A long version of the pipe with a spool, manufactured from a single plate through deep drawing processing, has been developed. It has been extended from the conventional max. 80mm to a maximum of 95.5mm, which is 15.5mm longer (including two spool parts. The length when straight is over 100mm). **Features** - The processing by pressing reduces dimensional variation, ensuring stable quality. - The pressing process allows for flexible responses to large lot demands and sudden increases in demand. - Continuous processing by pressing enables cost-effective manufacturing compared to other methods. - The deep drawing process eliminates seams, ensuring product strength. - We implement quality control that meets the requirements for critical safety components used in automotive engines. We have been adopted by major automobile manufacturers and are currently producing 18,000 units per month. We also accept bending processing in separate processes based on customer requests. We can accommodate shapes such as bulged and multi-stage designs. *For more details, please feel free to contact us.*

  • Press Dies
  • Processing Contract

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Deep drawing pressed product "Body part concave shape"

Deep drawing pressed product "Body part concave shape"

Continuous production possible with one unit! Deep drawing processed product with a recessed shape in the body section.

Here is an example of a deep-drawn product with a "body part indentation shape" produced continuously by a single transfer press machine. The indentation can be fitted with a rubber O-ring or used as a stopper function. Our company can create the indentation shape on the circumference of the body part within the pressing process without using a rolling mill. If you are using pipe products made by an end-forming machine, our deep-drawing technology can help reduce costs. For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract

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Deep-drawing pressed product "Side Rib & Side Dowel"

Deep-drawing pressed product "Side Rib & Side Dowel"

Continuous production possible with one unit! It is also possible to process vertical ribs with uneven surfaces and to form dowels on the side walls.

Here is an example of deep-drawn processed products "side ribs & side dowels" continuously produced with a single transfer press machine. The product's side wall can be processed with uneven vertical ribs. Additionally, dowel shaping can also be done on the product's side wall. For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract

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Deep drawing press-processed product "Piercing processing"

Deep drawing press-processed product "Piercing processing"

The bottom part can be shaped into forms other than circles and can also have multiple holes punched! Deep drawing processed earrings.

Here is an example of "piercing processing" for deep drawing products. The bottom part can be shaped into forms other than round and can also accommodate multiple holes. For side punching, it can be handled in a separate process. (A dedicated automatic machine may be required.) For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract

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Deep drawing press-processed product "Mass production size"

Deep drawing press-processed product "Mass production size"

Introducing the mass production sizes for tapered processed products: Φ5 to Φ50mm, 10 to 85mm!

We introduce the "mass production sizes" of deep drawing processed products. Toyo Metal Industry Co., Ltd. is a supplier specialized in deep drawing processing, providing deep drawn press products to companies in various fields such as automotive, home appliances, electronic devices, and housing equipment. The "mass production sizes" range from Φ5mm to Φ50mm and 10mm to 85mm. For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract

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Oriental Metal Industry Co., Ltd. Business Introduction

Oriental Metal Industry Co., Ltd. Business Introduction

"Pretty words and reasoning don't apply" - Craftsmanship spirit, Toyo Metal Industry Co., Ltd.

Toyo Metal Industry Co., Ltd. has specialized in deep drawing processing since its establishment, supplying deep-drawn press products to companies in various fields such as automotive, home appliances, electronic devices, and housing equipment. Many skilled employees, backed by years of rich experience and excellent know-how, ensure the quality of our products. As a specialized group in deep drawing processing, we will continue to strive for technological advancement that allows us to stay ahead of our competitors, and we hope to deliver excitement and peace of mind to customers worldwide from Japan. 【Business Overview】 ■ Manufacturing of deep-drawn press products ■ Manufacturing of precision metal products ■ Design and production of in-house production molds *For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract

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Deep drawing press-processed product "Multi-stage deep drawing processing"

Deep drawing press-processed product "Multi-stage deep drawing processing"

Ideal for temperature sensor protective tubes! Deep-drawn multi-stage bottom seamless tube.

Introducing seamless tubes made through deep drawing processing. We achieve continuous production without intermediate annealing using a single transfer press machine. We can accommodate various materials such as stainless steel, Inconel, copper, and aluminum, and can produce straight, two-stage, three-stage, four-stage, and five-stage tubes. If you are using tubes with closed ends welded, our deep drawing processing technology can help reduce costs. For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract

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Deep-drawn press-formed product "Bulge shape"

Deep-drawn press-formed product "Bulge shape"

Continuous production is possible with a single unit! Deep-drawn products with a bulge shape used for various applications.

Here is an example of a "bulge shape" deep-drawn product continuously produced by a single transfer press machine. It is used for various applications such as hose fittings and temperature sensor protective tubes. Our company can expand the end face and the circumference of the body part within the pressing process without using a bulging machine. If you are using pipe products made with an end-forming machine, our deep-drawing technology can help reduce costs. For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract

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Deep drawing press-processed product "Shigoki processing"

Deep drawing press-processed product "Shigoki processing"

It is possible to equalize the wall thickness of the side and also to create variations in thickness in certain areas through the shigoki processing.

Here is an example of "Shigoki processing," a type of deep drawing product. Using a material thickness of t1.0, the side wall thickness of the outer diameter Φ6 part is formed to t0.67, and the side wall thickness of the outer diameter Φ4.07 part is formed to t0.37. Generally, when deep drawing is performed, the side wall thickness is partially reduced, but if requested, the side wall thickness can be made uniform or have varying thicknesses in specific areas. For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract

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Deep-drawing pressed product "Hexagonal Drawing Processing"

Deep-drawing pressed product "Hexagonal Drawing Processing"

Supports various sizes! Not only cylindrical shapes but also hexagonal shapes can be processed.

Here is an example of "hexagonal deep drawing" processed products. Not only cylindrical shapes but also hexagonal shapes can be deep drawn. We can accommodate various sizes. For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract

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Deep drawing press-processed product "Flare & Flange Processing"

Deep drawing press-processed product "Flare & Flange Processing"

Flare processing is also possible on both ends of the product! Flare and flange processing for deep-drawn products.

Here is an example of "flare and flange processing" of deep-drawn products continuously produced by a single transfer press machine. Flare processing can also be done on both end surfaces of the product. If you are using pipe products made with an end-forming machine, our deep-drawing technology can help reduce costs. For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract

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Deep drawing press-processed product "Necking process"

Deep drawing press-processed product "Necking process"

Continuous production possible with one unit! Necking process for deep-drawn products.

Here is an example of "necking processing" for deep-drawn products continuously produced by a single transfer press machine. The diameter of the cut edge is reduced without using a swaging machine. Material: C1220, t1.6, reduced diameter outer diameter Φ9.6 × outer diameter Φ25.4 × total length 54.7. We have successfully achieved mass production without using a swaging machine, leading to significant cost reduction. For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract

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Deep-drawn press-processed product "Thin-walled ring"

Deep-drawn press-processed product "Thin-walled ring"

Available in various sizes and materials! Thin-walled rings made from pressed products.

Here is an example of a "thin-walled ring" made through deep drawing processing. This is not a pipe cutting product, but a drawn product. Rings of various sizes and materials can be produced through pressing. They are used for spacers, fastening hardware, magnets, and yokes. If you are using cut pipe products, you can reduce costs with our deep drawing processing technology. For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract

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